|
We've been
in business a long time. Over the years we've seen a
lot of engineered plans
come across our desks. This has given us the opportunity
to see various concrete and building codes from across
the United States.
Based on this information, we have provided some baseline
specs for garage floor concrete requirements. However,
keep in mind, your local building department may require
different specs depending on your unique situation.
Please use the concrete information below as a guide,
not gospel.
Your garage kit can
be anchored on the ground (without a concrete floor)
or on a concrete slab. The first thing to note is that
if you are in an area that has a frost line, you will
need to be approximately 12" under that frost line
for your anchoring system to function properly. The
below described concrete applications do not account
for frost line requirements.
1) Size the slab: You should make
your slab 4” wider than the width of the building
and 6” longer that it's length. For instance,
on a 20' x 30' garage you would make your slab 20' 4"
x 30' 6". This is so you don’t break or crack
the edge of the slab when affixing the concrete anchor
expansion bolts into your slab.
2) Order the Correct Concrete Mix and Amount:
Your floor should be a minimum of 4” thick. Make
it 6” thick if you are intending large vehicles
such as trucks or larger RVs to be parked on it. The
concrete should be a minimum of 2500 psi concrete with
fibermesh reinforcement added at the batch plant OR
#3 rebar on 24” centers. You should also consider
going with a concrete mixture of 4000psi along with
the extra two inches of concrete if you are intending
more than a normal amount of weight.
Be sure to saw cut expansion joints within an appropriate
time after the pour is finished or trowel in the expansion
joints while the finishing is occurring.
As far as knowing how much concrete to order, you can
generally call the concrete company and give them the
specs of your slab. They can tell you how much to order.
Also, it's a good idea to have a place to pour any spare
concrete when your slab is poured. The driver will want
to empty his truck on-site. The cost of a concrete slab
to be formed and poured, including expansion joints,
would run approximately $2.75 per square foot in our
local area for a 4" slab on a level site.
3) Footing Requirements: (International
Building Code 2000 or “IBC 2000” requirements)
At the same time you pour the floor, you are going to
pour the perimeter footings. This is called a monolithic
pour (or monolithic slab). Perimeter footings need to
be 12” deep (you can include the 4” of floor
as part of the 12”) and 16” wide. The footings
will have to have two #4 rebars top and bottom, continuous
run around the complete perimeter. In our local area,
the footings would cost approximately $11.50 per lineal
(running) foot.


Figure 1
"Cassion Mounting System"

Figure 2
Ground Anchor
|
When installing your
kit directly to bare ground, you will be required to
dig a post hole approximately 10” in diameter
and 30” deep every four or five feet. This distance
depends upon whether you have purchased a 5’ on-center
garage or a 4’ on-center garage. This type of
mounting system is called a “caisson” (Fig.
1).
30"
ground anchors (Fig. 2) are supplied to you with your
building kit if you specify "Ground Mount" upon ordering.
Assemble your base
rails and lay them in place. Mark where your holes should
be dug. (A 16 penny nail poked into the ground through
the pre-drilled hole in the base rails works very accurately
for this.) Next, use a post hole digger or auger and
drill your holes 30” deep. Clean out the holes.
You would now lay out your base rails according to the
instructions and drop the ground anchors into the pre-drilled
holes. Use a 2500psi concrete (pre-mixed bags or mix
your own) and fill your holes with the concrete.
You should wait at least seven
days for the concrete to properly set before moving
on with the assembly of your building.
|